Leading Innovative Company "Maruzen”
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RIG LEADER FOR POST DRIVER / KHL800

  • For driving pile straight and fast by attaching to KH800.
  • Easy to mount and remove KH800 and also from heavy equipment.
    Both of them require only pin bracket installation and no modification of heavy equipment.
  • Ideal for H steel and guard pipes.
    By using rig leader, H steel and guard pipe can be drive in without tilting.
  • Can be attached to either hydraulic excavators or cranes.

SPECIFICATIONS

Dimensions (mm) For hydraulic excavator : L3445×W868×T543

For crane : L3810×W898×T383

Weight (kg) For hydraulic excavator : 240 (Without driving tool)

For crane : 242 (Without driving tool)

Stroke (mm) 1900
Other Manual winch (With automatic mechanical brake)

Wire dia : φ5mm

Automatic feeding wire section

 

HOW TO USE

Before start

  1. There is a difference between for excavator and for crane.
  2. For excavator

Assemble bracket (refer to page 19)

Tighten bolt (42) and washer (43) to bracket (41).

Tightening torque: 170N・m

Set the rig leader in a floating position relative to the ground, as the weight of the hydraulic excavator can reduce rig leader sway during post driving.

  1. For crane

Assemble anchor. (refer to page 19)

Tighten bolt (39) and washer (2) to anchor (40).

Tightening torque: 65N・m

Set the rig leader to lower anchor into the ground by crane operation to reduce shaking during post driving.

*When setting KH800 Post driver to KHL800 Rig leader, work with 2 people and lay the post driver and rig leader on the ground to prevent falling.

Operation 

  1. Set the rig leader where to drive the post.

Make sure to hang by the crane with 2 people for preventing falling.

Before using, make sure to check the hook for hanging by the crane.

  1. Operate the manual winch to raise the post driver to the height can set the post and set the post.
  2. After setting the post, operate the manual winch to pull wire from the winch, and keep it on the automatic feed section.

Check the condition with gauge bolt. (refer to page 13)

  1. Follow the instruction manual of KH800.
  2. The wire is fed from the automatic feed section according to the amount of post to be driven.

*Except for winch operator, make sure any worker is not around driving position.

  1. After Operation
  • After operation, stop using KH800 following instruction manual.
  • Clean rig leader.
  • Storage rig leader with laying.

*Be careful not to fall the rig leader when laying the rig on the ground from the crane or excavator.

*Make sure to remove KH800 from leader by 2 people preventing from falling.

MAINTENANCE

MAINTENANCE

For long term shortage, take following steps.

  1. Apply grease to sliding part of rig leader.
  2. Clean the surface of rig leader with oiled cloth. Cover and store in a dry place.
  3. Rig leader can be store in two pieces. Leader A (26) and leader B (8) can be split by removing the guide L (28) that holds them together. Stack the divided leaders A and B as shown in the figure, and fix them with bolts (B-10 x 30, 4 pcs).
  4. Check if the remote valve moves smoothly.

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